John Thomas Consulting
John Thomas Consulting

Optics Development & Manufacturing

Optics Development & Manufacturing

Optics, Lens, and Eyewear Manufacturing Expertise

John Thomas brings over 7 years of hands-on experience in product development and manufacturing engineering within the optics and eyewear industry, honed at Oakley, Inc., a global leader in performance eyewear. His expertise covers the full lifecycle of eyewear product development, from initial design through to production, with a strong focus on polarized lens technology, tooling, and innovative manufacturing processes.

Key Accomplishments in Eyewear Product Development:

Eyewear Model Development & Launch

Successfully managed the development and market launch of multiple eyewear models, overseeing each stage to ensure product quality, performance, and market readiness.

Capacity Expansion for Polarized Lenses

Spearheaded a capacity expansion initiative for polarized lenses by implementing a 4-cavity rotary table vertical press designed for the insert molding of 8-base polarized lenses. This advanced production setup optimized manufacturing efficiency and ensured high-quality output for Oakley's high-performance polarized eyewear line.

New Lens Development for Toric Polarized Lenses

Led the development of new 6-base toric polarized lenses, applying advanced engineering techniques to enhance visual clarity, reduce glare, and ensure superior fit and function.

Advanced Tooling & Process Innovation

Engineered specialized tooling and processes to create large polarized inserts essential for insert molding in polarized goggle lens blanks. This innovation supported Oakley's commitment to producing cutting-edge eyewear products designed for challenging environments and high-performance use.

With a deep understanding of optics, lens technologies, and the precision required in eyewear manufacturing, John's contributions at Oakley exemplify a high level of technical skill and innovation in product engineering. His background equips him with the expertise to drive advancements in eyewear manufacturing, focusing on quality, functionality, and scalability.